The next evolution in weld repair management for the Mining Industry.
We have developed a complete integrated repair framework that is purpose built for mine sites called AICARM – Asset Inspection, Condition Assessment and Repair Management. WQMS has used a pragmatic and practical approach that is customised for the mining industry. We have used the fundamentals of welding metallurgy, fatigue crack theory and repair welding expertise to simplify and demystify the weld repair management process.
Asset
Inspection
Condition
Analysis
Repair
Management
Problem
Poor weld repairs are costing the mining industry millions due to rapid recracking. This results in
- increased repair costs,
- snowballing cracking issues,
- increased risk of failure, and
- reduced asset life
Causes
Fundamentally, the mining industry has set a low “benchmark” for weld repairs. But why is it like this?
- Lack of in-house technical knowledge/expertise
- Inadequate welder skills
- Difficulty in knowing what benchmarks to use
- Don’t know how to effectively manage the repair process
- Constraints and Limitations
Solution
The WQMS solution is a combination of:
- A customised expert system
- Delivering technical capability
- Ensuring welder competence
- A quality system to manage compliance
- Inspection and Supervision providing confidence in the repair quality
The WQMS Difference
We have expert knowledge and experience in Metallurgy, Welding, Fatigue Cracking and Failure Analysis.
Knowing what to do is just one part of the equation. We have practical welding experience of doing repairs on all manner of equipment, which we use to ensure that repairs are carried out effectively and efficiently.
Pragmatic Approach
We understand that there are often constraints and limitations on what can be achieved. We work with our clients to ensure the best possible outcomes for their repairs. We know what is important and how to make concessions when necessary.
We have expert knowledge and experience in Metallurgy, Welding, Fatigue Cracking and Failure Analysis.
Knowing what to do is just one part of the equation. We have practical welding experience of doing repairs on all manner of equipment, which we use to ensure that repairs are carried out effectively and efficiently.
Pragmatic Approach
We understand that there are often constraints and limitations on what can be achieved. We work with our clients to ensure the best possible outcomes for their repairs. We know what is important and how to make concessions when necessary.
Summary of services
Crack Repair Solutions
Providing solutions for chronic and/or severe cracking issues in all equipment. We provide the technical detail and support, and work with your preferred welding supplier to ensure you get the best repair outcome.
Don’t throw critical components such as steering arms and wheel motor frames away because they have cracks in them. We can repair them and ensure that they are safe and fit for extended service.
In order to get the job done right, sometimes it is necessary to have an expert welding supervisor on hand in order to advise on the repair and monitor the work done by the welding crew. And if you have no procedures and no welder competency tests, then sometimes your welding supervisor is all you can rely on.
WQMS has developed custom test pieces that simulate the typical weld repairs for field and mobile equipment. There are two levels, which allows for differences in Welder skill and experience. WQMS can provide training and coaching to Welders to teach them the fundamental principles for the various Repair Scenarios incorporated into the test piece, as well as coaching to improve their technique and skill.
Want to know the current state of your business in terms of how weld repairs are handled? We can provide an audit process so that you have a clear understanding of where your business is now, and what can be done to get you to the next level. WQMS can also audit your welding contractors to ensure that they are delivering the service you require.
WQMS provide a range of training and coaching services. Our half day welding awareness training will take your staff to the next level. We can also provide focussed training for your welders, teach them new techniques and upskill, and enable them to pass their welder competency test piece.